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cGMP Fill Finish Facility Design & Manufacturing Services

Hixson delivers integrated cGMP fill finish facility design and manufacturing support services for pharmaceutical and biotech operations, helping clients move from URS development through design, automation, and startup. With roots in Greater Cincinnati and experience serving North America, our team creates compliant, efficient environments that reduce project risk and support reliable aseptic production.

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Our cGMP Fill Finish Facility Design & Manufacturing Services Services

Integrated planning, engineering, automation, and compliance services for high-performance cGMP fill finish facilities.

Pharma Design

Specialized pharma and biotech facility design for cGMP spaces, supporting clients from URS definition through coordinated project development for compliant fill finish environments.

Process Engineering

Process and manufacturing engineering for filling operations, utility requirements, equipment layouts, P&IDs, procurement support, and startup planning across complex GMP projects.

Controls Automation

Controls and automation engineering for fill finish operations, including URS and FDS development, PLC and HMI programming, testing, commissioning, and system integration.

Master Planning

Strategic master planning that helps organizations align facility growth, production goals, and phased implementation for current and future fill finish capacity.

EH&S Compliance

Environmental, health, and safety compliance and permitting support integrated into facility design to help reduce risk and support smoother project execution.

Building Systems

Building systems engineering that coordinates critical facility infrastructure with process needs to support reliable, efficient, and compliant cGMP manufacturing environments.

cGMP fill finish project planning session

Our Fill Finish Design Process

Define User Requirements Clearly

We begin by understanding your production goals, regulatory expectations, and operational constraints, translating them into a clear URS that guides the entire cGMP fill finish facility design effort.

Plan Facility And Process Flow

Coordinate Multidisciplinary Design

Integrate Automation And Testing

Support Startup And Commissioning

Trusted Industry Experience

Project Success

See how integrated expertise helps complex manufacturing projects move forward with confidence.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg
The Hixson Difference

Why Choose Hixson?

Clients choose Hixson for integrated expertise, long-term experience, and disciplined project delivery.

Integrated Team

Twenty in-house disciplines streamline coordination, reduce handoff issues, and improve project clarity.

Deep Experience

Hixson has designed cGMP spaces for over 75 years across complex regulated environments.

Risk Reduction

Proven project management methods help control scope, improve alignment, and reduce execution risk.

Collaborative Approach

We work as an extension of client teams to support smarter decisions and smoother delivery.

Meet The Hixson Team

Experienced leaders guiding complex facility projects.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is a fill and finish facility?

A fill and finish facility is a pharmaceutical manufacturing environment where sterile drug products are filled into final containers such as vials, syringes, or cartridges and then sealed, inspected, labeled, and prepared for distribution. These facilities typically require cGMP-compliant layouts, cleanroom controls, coordinated utilities, validated process flows, and carefully integrated automation to support product quality, sterility assurance, and operational efficiency.

What are the steps in the fill-finish process?

What services are included in cGMP fill finish facility design?

Why is integrated design important for fill finish projects?

Can Hixson support automation for fill finish manufacturing?

Does Hixson help with compliance and permitting?

What industries does Hixson serve for GMP-related projects?

How early should a company engage a facility design partner?

Still Have Questions About Your Facility?

Talk with our team about planning, compliance, and project delivery.

Areas We Serve

Hixson supports cGMP facility projects for clients across North America from its Greater Cincinnati base.

North America

Service Area

Greater Cincinnati

Headquarters

4.5★ GBP

Client Rating

Planning A Project In Your Region?

Ask if our team can support your facility goals.

Certified & Trusted

Awards and Recognition

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Great Place to Work

Certified workplace culture and team stability.

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Rising Giant 2026

Ranked No. 178 by Interior Design.

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75+ Years Experience

Long-standing expertise in complex facility design.

Plan Your cGMP Fill Finish Facility

Connect with Hixson to discuss your project goals, technical requirements, timeline, and the integrated services needed to move from concept through startup.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.