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Greenfield Plant & Facility Design Services

Plan new facilities with a partner that brings architecture, engineering, process design, and project management together under one roof. Hixson helps manufacturers and technical organizations move from early strategy through detailed design with less risk, stronger coordination, and practical solutions shaped by decades of experience across North America.

Engineers reviewing greenfield plant design plans

Our Greenfield Plant & Facility Design Services

Integrated planning, engineering, and design services for new plant and facility development from concept through implementation.

Master Planning

Develop a clear roadmap for your new facility with phased planning, capacity alignment, site utilization strategy, and coordinated decision-making that supports long-term operational growth.

Site Selection

Evaluate potential locations with a strategic lens that considers operations, logistics, utilities, expansion potential, and project feasibility before design begins.

Process Engineering

Translate production goals into practical process flows, equipment layouts, utility requirements, and manufacturing systems that support efficient startup and scalable performance.

Building Systems

Coordinate core building infrastructure including electrical, mechanical, and facility systems so the plant performs reliably from day one.

Controls & Automation

Integrate automation strategy, controls design, programming, and commissioning support to improve visibility, consistency, and operational efficiency across the facility.

EH&S Permitting

Address environmental, health, safety, and permitting requirements early to reduce delays and support smoother approvals during development.

Greenfield facility planning and design process

Our Greenfield Design Process

Define Business and Facility Goals

We begin by understanding your production targets, operational needs, growth plans, and project drivers. This early alignment helps shape a facility strategy that supports capital planning, schedule expectations, and long-term performance.

Evaluate Sites and Project Requirements

Develop Integrated Design Solutions

Support Procurement and Construction

Commission and Prepare for Startup

Trusted Project Delivery

Project Success

See how integrated planning and engineering support successful new facility development across complex industries.

"Love it."

Zachary Waas
Zachary Waas
The Hixson Difference

Why Choose Hixson?

Clients choose Hixson for coordinated expertise, long-term perspective, and dependable project execution.

Integrated Team

Twenty in-house disciplines streamline coordination across architecture, engineering, process, and automation design.

Deep Experience

Since 1948, Hixson has helped clients reduce risk on complex facility projects across North America.

Sector Expertise

Specialized knowledge in food, science, and workplace environments supports smarter greenfield facility decisions.

Proven Management

Structured project management methods improve alignment, accountability, and performance from concept through startup.

Meet the Hixson Team

Experienced leaders guiding complex facility projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is a greenfield design?

Greenfield design refers to planning and designing a new facility on a previously undeveloped site or a site being built from the ground up. It typically includes site evaluation, master planning, process and manufacturing design, building systems, permitting, and construction support. Because there are fewer existing constraints, greenfield projects allow teams to optimize layout, utilities, workflow, and future expansion from the start.

What services are typically included in greenfield plant and facility design?

When should a company start planning a greenfield facility project?

How does site selection affect a greenfield project?

Why is an integrated architecture and engineering team important for greenfield design?

Can greenfield facility design support regulated industries?

Does Hixson provide support beyond design?

What types of companies benefit most from greenfield plant design services?

Still Have Project Questions?

Talk with Hixson about planning your new facility.

Areas We Serve

Hixson supports greenfield plant and facility design projects for clients across North America.

North America

Service Area

Greater Cincinnati

Headquarters

4.5/5 GBP

Client Rating

Planning a Facility in Your Region?

Ask whether Hixson supports your project location.

Certified & Trusted

Awards and Recognition

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Great Place to Work

Certified workplace culture and team excellence.

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Rising Giant 178

Interior Design magazine industry recognition.

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Top Sector Firm

Recognized across core industry sectors.

Start Planning Your Next Facility

Share your project goals, timeline, and facility requirements, and Hixson's team will help you explore the right path forward.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.