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Process Engineering Consulting Services

Hixson delivers process engineering consulting services that help manufacturers improve throughput, reduce risk, and align facility, utility, and automation decisions from concept through startup. With 75+ years of engineering experience and integrated in-house disciplines, our team supports complex food, beverage, GMP, and science-driven operations with practical, scalable solutions.

Process engineering consultants reviewing plant systems

Our Process Engineering Consulting Services

Integrated consulting services for process design, automation, compliance, utilities, and facility planning in complex manufacturing environments.

Process Engineering

Develop manufacturing processes, mass and energy balances, flow diagrams, equipment layouts, utility requirements, and startup support for complex food, beverage, and GMP operations.

Controls Automation

Select, design, and implement control systems including PLC programming, HMI development, network design, testing, commissioning, and packaging line integration.

Facility Consulting

Align process goals with site strategy, master planning, and long-term facility decisions to support growth, efficiency, and operational resilience.

EH&S Compliance

Support environmental, health, and safety compliance and permitting needs as part of integrated engineering solutions for regulated industrial projects.

Industrial Wastewater

Plan and engineer wastewater-related solutions that help industrial facilities manage process impacts, environmental obligations, and operational performance.

Industrial Refrigeration

Engineer refrigeration systems that support production, storage, and temperature-sensitive operations in demanding industrial and processing environments.

Engineering team mapping a process consulting plan

Our Process Consulting Approach

Assess Goals and Constraints

We begin by understanding your production targets, operational pain points, regulatory requirements, and facility limitations. This early discovery phase helps define the business case, project scope, and technical priorities before design decisions are made.

Define Process Requirements

Develop Integrated Solutions

Support Procurement and Testing

Guide Startup and Optimization

Trusted By Industry

Success Stories

See how Hixson supports complex projects for leading manufacturing and science-focused organizations.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Clients rely on Hixson for integrated expertise, disciplined execution, and long-term project value.

Experience

Founded in 1948, Hixson brings deep engineering knowledge to complex process consulting engagements.

Integration

Twenty in-house disciplines help align process, facility, automation, and compliance decisions under one team.

Specialization

Focused expertise in food, beverage, GMP, and science-driven environments improves project fit and outcomes.

Reliability

Proven project management methods and long associate tenure support consistent delivery and reduced project risk.

Meet The Hixson Team

Experienced specialists supporting complex engineering and consulting needs.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Scott Wever professional headshot

Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is a process engineering consultant?

A process engineering consultant helps organizations design, improve, and implement manufacturing or operational processes. This can include evaluating production flow, defining equipment and utility needs, creating process documentation, supporting compliance, and coordinating startup activities. Consultants are especially valuable for complex facilities where process performance, safety, automation, and long-term scalability all need to work together.

What does a process control engineer do?

What industries benefit most from process engineering consulting services?

When should a company bring in a process engineering consultant?

Can process engineering consulting include automation and controls support?

What deliverables are typically included in a process engineering engagement?

How do process engineering consultants help reduce project risk?

Does Hixson provide process engineering consulting across North America?

Still Have Questions About Process Consulting?

Connect with our team for practical guidance on your project.

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Awards and Recognition

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Great Place to Work

Recognized workplace culture and team strength.

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Rising Giant Ranking

Interior Design magazine industry recognition.

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Sector Recognition

Top firm recognition across core sectors.

Start the Conversation With Hixson

Share your project goals, facility challenges, or process requirements, and our team will help you explore the right next steps.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.