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Expert Bioprocess Engineering Services for Pharmaceutical

Hixson provides Bioprocess Engineering Services for Pharmaceutical manufacturers planning cGMP capacity expansions, biologics suites, sterile processing, and clean utility infrastructure. With 75+ years of architecture and engineering experience, our integrated teams translate process requirements into safe, efficient, validation-ready facilities that support regulatory expectations, speed to market, and long-term operational resilience for pharma and biotech clients across North America.

Pharmaceutical bioprocess engineers reviewing cGMP facility plans

Our Bioprocess Engineering Services

Integrated pharmaceutical engineering services for cGMP manufacturing, clean utilities, automation, compliance, and facility delivery.

cGMP Facility Design

Design and engineering for pharmaceutical and biotech spaces, from URS definition through construction documentation, clean utilities, HVAC, pressurization, finishes, and validation-supportive documentation.

Biologics Manufacturing

Facility engineering for mAbs, vaccines, recombinant proteins, biosimilars, and blood products, including bioreactor suites, purification, fill/finish, cleanrooms, containment, and validation-ready documentation.

Aseptic Processing

cGMP design for sterile fill/finish, aseptic vialing, prefilled syringes, ophthalmics, isolators, RABS, ISO Class 5 zones, environmental monitoring, and Annex 1-aligned operations.

Cell Therapy Facilities

Engineering for viral vectors, autologous and allogeneic therapies, plasmid DNA, CRISPR, and CAR-T production with cleanroom classification, single-use equipment, containment, and clean utilities.

Modular cGMP Facilities

Modular cleanroom, skid-mounted process, and tenant fit-out engineering that supports faster deployment, capacity flexibility, regulatory predictability, and adaptable pharmaceutical manufacturing strategies.

Pharma Wastewater

Pretreatment and treatment system design for API residuals, solvents, cleaning chemistry, biologics, blowdown, segregated waste streams, advanced oxidation, sludge management, and discharge compliance.

Engineers coordinating pharmaceutical bioprocess facility design

Our Bioprocess Engineering Process

Define Requirements and Project Drivers

Hixson begins by clarifying the user requirements, product platform, regulatory goals, capacity needs, containment strategy, and schedule drivers that shape the pharmaceutical manufacturing environment before detailed design begins.

Map Process and Utility Needs

Engineer cGMP Facility Systems

Document Validation-Ready Deliverables

Support Startup and Commissioning

Trusted By Industry

Proven Project Experience

Hixson supports complex manufacturing and science-driven clients with integrated, disciplined project delivery.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson combines deep pharmaceutical knowledge with integrated architecture and engineering delivery.

75+ Years

Decades of architecture and engineering experience support complex pharma and biotech facility decisions.

Integrated Disciplines

Twenty in-house technical disciplines coordinate process, building systems, architecture, and project delivery.

cGMP Expertise

Teams design controlled environments, clean utilities, containment, and documentation for regulated operations.

Delivery Focus

Project management, cost estimating, and construction administration help maintain schedule and budget alignment.

Meet The Engineering Team

Experienced leaders guiding complex pharmaceutical and biotech projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What does a process engineer do in pharma?

A pharmaceutical process engineer translates product and manufacturing requirements into reliable, compliant production systems. This can include process flow diagrams, equipment selection, utility requirements, clean-in-place strategy, automation coordination, P&IDs, hazard reviews, and commissioning support. In cGMP environments, the role also considers contamination control, clean utilities, documentation, and validation needs.

What is the role of a process engineer?

What types of pharmaceutical facilities does Hixson design?

How early should we involve bioprocess engineers in a project?

Can Hixson support clean utilities for pharmaceutical manufacturing?

Does Hixson provide automation and controls for bioprocessing?

How does Hixson address regulatory and validation requirements?

Does Hixson handle both facility design and process engineering?

Still Have Bioprocess Questions?

Talk with Hixson’s engineering team about your facility goals.

Recognized & Trusted

Awards and Recognition

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Great Place to Work

Certified workplace supporting long-term engineering talent.

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Rising Giants List

Ranked No. 178 by Interior Design magazine.

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Top Sector Firm

Recognized in Food, Science, and Workplace sectors.

Plan Your Pharmaceutical Bioprocess Facility

Share your manufacturing goals, capacity needs, and project timeline. Hixson will help identify the right engineering path forward.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.