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Expert Combustible Dust Risk Management Consultant

Combustible dust hazards can turn ordinary powder handling, drying, conveying, and packaging operations into serious safety and compliance risks. Hixson helps food, beverage, pharma, biotech, and industrial manufacturers identify hazards, align with NFPA and OSHA expectations, and engineer practical risk reduction strategies that fit real production environments—not just reports on a shelf for long-term operations.

Engineer inspecting combustible dust controls in a manufacturing facility

Our Combustible Dust Risk Management Services

Integrated engineering and compliance support for dust hazards, process safety, and practical facility risk reduction.

Dust Hazard Analysis

Hixson performs combustible dust hazard analysis aligned with NFPA 652, 61, 654, and 484 to identify ignition sources, deflagration risks, material hazards, and practical mitigation priorities.

Explosion Protection

Engineering teams design and specify explosion venting, suppression, isolation, dust collection safeguards, and related protection strategies for equipment, rooms, and conveying systems.

PSM Hazard Analysis

Hixson supports HAZOP, LOPA, PHA, and What-If/Checklist studies for facilities handling combustible dusts, flammable liquids, ammonia refrigeration, cryogenic gases, and other high-risk materials.

Powder Handling Engineering

For spray drying, sifting, pneumatic conveying, silo storage, and packaging operations, Hixson integrates combustible dust compliance into process design and equipment specification.

EH&S Compliance

Hixson addresses hazardous materials, environmental permitting, OSHA workplace safety, and combustible dust compliance during design so requirements are resolved before costly retrofits.

OSHA Safety Support

The team helps manufacturers evaluate OSHA compliance needs, including combustible dust NEP concerns, machine guarding, lockout/tagout, confined space, electrical safety, and PSM program development.

Engineering team reviewing combustible dust hazard drawings

Our Dust Risk Management Process

Define Facility Scope and Materials

Hixson begins by confirming the processes, dust-producing materials, equipment, rooms, and standards that apply. This helps focus the review on real operating conditions, from receiving and conveying to drying, blending, packaging, and dust collection.

Review Drawings and Existing Controls

Identify Hazards and Failure Scenarios

Prioritize Practical Mitigation Measures

Support Implementation and Documentation

Trusted By Manufacturers

Proven Project Experience

Hixson supports complex facilities for leading food, beverage, pharma, biotech, laboratory, and workplace clients.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg
The Hixson Difference

Why Choose Hixson?

Hixson combines deep facility engineering expertise with practical combustible dust compliance insight.

75+ Years

Founded in 1948, Hixson brings decades of industrial facility design and compliance experience.

Integrated Disciplines

Twenty in-house technical disciplines coordinate dust, process, fire protection, controls, and electrical solutions.

Sector Expertise

Specialized knowledge in food, beverage, pharma, biotech, laboratories, and manufacturing improves risk decisions.

Practical Engineering

Recommendations are tied to real layouts, utilities, operations, procurement, commissioning, and long-term maintainability.

Meet The Engineering Team

Specialized leaders support risk-informed facility solutions.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

How much does a dust hazard analysis cost?

Dust hazard analysis cost depends on facility size, number of dust-producing processes, equipment complexity, documentation quality, travel needs, and whether dust explosibility testing or follow-up engineering is required. A small focused assessment is very different from a multi-building manufacturing review. Hixson scopes DHA work around the processes, standards, and deliverables needed so clients understand effort before work begins.

What does a dust hazard analysis do?

Does OSHA require a dust hazard analysis?

Who performs a dust hazard analysis?

Which NFPA standards apply to combustible dust?

What industries need combustible dust consulting?

What happens after a dust hazard analysis is completed?

Can combustible dust risk be addressed during facility design?

Still Have Dust Safety Questions?

Talk with Hixson about your facility, materials, and compliance needs.

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Start Reducing Combustible Dust Risk

Share your facility challenge, process type, or compliance concern, and Hixson will help define the right next step.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.