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Industrial Water Recycling System Design & Engineering

Reduce water demand, strengthen compliance, and improve operational resilience with industrial water recycling systems engineered around your process. Hixson helps manufacturers evaluate water balances, recover usable streams, integrate treatment technologies, and design closed-loop solutions that support production, sustainability goals, and permitting requirements from concept through commissioning.

Industrial water recycling system in a manufacturing facility

Our Industrial Water Recycling Services

Integrated engineering services for water reuse, wastewater treatment, process utilities, automation, and compliance-driven conservation projects.

Water Reuse

Identify water-saving opportunities through water balance auditing, rinse recovery, CIP reuse, cooling tower optimization, RO concentrate recovery, and closed-loop integration with treatment systems.

Industrial Wastewater

Engineer pretreatment and treatment systems including equalization, DAF, biological treatment, anaerobic and aerobic processes, sludge handling, and discharge permitting coordination.

CIP Recovery

Design Clean-in-Place and sanitation systems that support chemical management, hot water integration, drain design, cycle development, validation documentation, and practical reuse strategies.

Process Engineering

Translate manufacturing requirements into mass and energy balances, process flow diagrams, P&IDs, equipment layouts, utility requirements, specifications, and startup-ready deliverables.

Permitting Support

Support environmental permitting for wastewater discharge, stormwater, hazardous waste, and related compliance needs so water recycling systems align with regulatory expectations.

Controls Automation

Integrate PLCs, HMIs, instrumentation, control panels, FAT/SAT planning, and commissioning support for reliable monitoring and operation of water recycling systems.

Engineer reviewing industrial water treatment system plans

Our Water Recycling Engineering Process

Assess Water Use and Drivers

Hixson begins by reviewing process requirements, utility systems, wastewater characteristics, production schedules, regulatory obligations, and corporate sustainability goals to define the business case for reuse.

Develop the Water Balance

Select Treatment Technologies

Engineer Integrated System Design

Support Startup and Commissioning

Trusted By Manufacturers

Proven Project Experience

Hixson supports complex manufacturing clients with integrated engineering, sustainability, wastewater, and facility design expertise.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated engineering depth to complex industrial water recycling projects.

75+ Years

Deep architecture and engineering experience serving complex manufacturing clients since 1948.

Integrated Teams

Twenty in-house technical disciplines coordinate process, utilities, controls, permitting, and facility design.

Sector Expertise

Specialized knowledge across Food & Beverage, Pharma & Biotech, laboratories, and industrial operations.

Risk Reduction

Structured project management, commissioning support, and compliance focus improve implementation outcomes.

Meet The Engineering Team

Specialists coordinating water, process, controls, and facility systems.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What are the advanced water recycling technologies?

Advanced industrial water recycling technologies can include membrane filtration, reverse osmosis, ultrafiltration, biological treatment, dissolved air flotation, advanced oxidation, neutralization, solids separation, and automated monitoring. The right combination depends on the source stream, target reuse quality, discharge requirements, cleaning chemistry, biological load, and how the recovered water will be used in production or utilities.

What kind of engineers design water treatment facilities?

How does Hixson determine if water reuse is feasible?

Which industries can benefit from industrial water recycling?

Can water recycling systems integrate with existing wastewater treatment?

What deliverables are included in system design and engineering?

How are regulatory and discharge requirements addressed?

Does Hixson support commissioning after installation?

Still Have Water Recycling Questions?

Talk with Hixson’s engineering team about your facility goals.

Service Areas Covered

Hixson supports industrial and manufacturing clients with engineering services across North America.

North America

Service Area

75+ Years

Firm History

20 Integrated

Disciplines

Planning A Facility Water Project?

Ask Hixson about engineering support for your site.

Certified & Recognized

Awards and Recognition

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Great Place to Work

Certified organization with strong workplace culture.

Interior Design Rising Giants recognition logo

Rising Giants

Ranked No. 178 by Interior Design.

Top sector firm recognition logo

Top Sector Firm

Recognized in core specialized markets.

Engineer A Smarter Water Reuse Strategy

Share your facility goals, process constraints, and sustainability drivers. Hixson will help define the right next step for industrial water recycling system design and engineering.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.