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Food Processing Plant Design in Chicago

Plan a food processing facility with integrated architecture, engineering, and process expertise tailored to Chicago production demands. Hixson helps manufacturers design efficient, hygienic plants that support throughput, food safety, automation, and regulatory compliance while accounting for Midwest logistics, utility coordination, and long-term operational performance.

Modern food processing plant design team reviewing facility plans

Our Food Processing Plant Design Services

Integrated planning, engineering, and design services for modern food manufacturing facilities.

Master Planning

Develop long-range facility strategies that align production goals, site constraints, expansion phases, and capital priorities for efficient food plant growth.

Process Engineering

Translate manufacturing requirements into practical process flows, equipment layouts, utility needs, and production systems that support safe, efficient operations.

Controls Automation

Design and implement controls, HMI, PLC, and commissioning solutions that improve line visibility, consistency, and plant-wide operational performance.

Industrial Refrigeration

Engineer refrigeration systems that support temperature-sensitive production, storage, and distribution requirements across food processing environments.

EH&S Permitting

Support environmental, health, safety, and permitting requirements to help projects move forward with stronger compliance and reduced risk.

Food Facility Design

Create integrated food and beverage plant designs that combine architecture, engineering, sanitary planning, and operational functionality from concept through delivery.

Food Facility Expertise

Integrated Design for Safer, Smarter Plants

Hixson designs food processing plants by aligning facility layout, process engineering, utilities, automation, and sanitary requirements into one coordinated solution. For Chicago manufacturers balancing food safety, throughput, and future expansion, this integrated approach helps reduce project risk, improve operational flow, and support compliance with FDA, USDA, and SQF expectations while fitting regional infrastructure and distribution needs.

Engineers planning a hygienic food processing facility layout
Trusted Industry Partner

Success Stories

See how food manufacturers benefit from Hixson's integrated plant design expertise.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Clients rely on Hixson for specialized food facility planning and integrated project delivery.

Experience

Founded in 1948, Hixson brings decades of food and beverage facility design knowledge.

Integration

Twenty in-house disciplines streamline coordination across architecture, engineering, process systems, and plant utilities.

Compliance

Designs support FDA, USDA, and SQF expectations important for Chicago-area food manufacturing operations.

Project Control

Proven methodologies help Midwest projects stay aligned from planning through startup and commissioning.

Meet The Chicago Design Team

Experienced specialists supporting complex food facility projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Scott McGlamery P.E. professional headshot

Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Scott Wever professional headshot

Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Derek Wojcikowski professional headshot

Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is hygienic factory design for food processing?

Hygienic factory design is the planning of a food facility to reduce contamination risks and support safe cleaning, maintenance, and product flow. It typically includes sanitary zoning, separation of raw and ready-to-eat areas, cleanable surfaces, controlled drainage, utility coordination, and layouts that minimize cross-traffic. Good hygienic design also supports FDA, USDA, and SQF expectations.

What services are included in food processing plant design?

How long does it take to design a food processing plant?

Can you design both new plants and facility expansions?

How do you address FDA, USDA, and SQF requirements in plant design?

Why is automation important in a food processing facility?

What should companies consider when selecting a site in Chicago for a food plant?

Do food processing plant designers help during construction and startup?

Still Have Questions About Plant Design?

Speak with our team about planning, compliance, and facility requirements.

Areas We Serve

Hixson supports food processing plant design projects for manufacturers across Chicago and broader regional markets.

Chicago & North America

Service Area

Mon-Fri 7:30AM-5:30PM

Business Hours

4.5★ GBP Rating

Client Rating

Planning a Chicago Facility Project?

Ask if Hixson is the right fit for your plant.

Certified & Recognized

Awards and Recognition

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Great Place to Work

Certified workplace culture and team stability.

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Rising Giant 2026

Ranked No. 178 by Interior Design.

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Food Sector Recognition

Recognized by leading industry publications.

Start Planning Your Food Facility

Share your project goals, timeline, and facility needs, and our team will follow up to discuss the next steps.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.