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Expert Pharmaceutical Manufacturing Safety Consulting Services

Protect people, products, and operations with Hixson’s Pharmaceutical Manufacturing Safety Consulting Services. Our integrated architecture and engineering teams align OSHA, PSM, EH&S, cGMP, and hazardous materials requirements with facility design decisions, helping pharma and biotech manufacturers reduce risk, support compliance, and build safer, more reliable production environments from planning through commissioning.

Pharmaceutical manufacturing safety consultants reviewing cleanroom systems

Our Pharmaceutical Manufacturing Safety Consulting Services

Integrated safety, compliance, and engineering consulting for pharmaceutical, biotech, laboratory, and cGMP manufacturing environments.

OSHA Compliance

Hixson supports machine guarding, lockout/tagout, confined space, fall protection, walking surfaces, electrical safety, and OSHA 1910.119 requirements within practical facility and process design decisions.

Hazard Analysis

Process Safety Management and Hazard Analysis services include HAZOP, LOPA, PHA, What-If/Checklist studies, EPA RMP support, and incident investigation integrated with process engineering deliverables.

EH&S Permitting

Environmental, Health & Safety consulting addresses air, water, stormwater, hazardous materials, combustible dust, OSHA workplace safety, and process safety requirements early in facility planning.

Combustible Dust

Hixson provides dust hazard analysis, explosion protection design, housekeeping recommendations, and process changes aligned with NFPA 652, NFPA 654, OSHA guidance, and pharmaceutical dust risks.

Environmental Compliance

Environmental permitting services cover Title V, NSR, PSD, NESHAP, NPDES, POTW discharge, industrial stormwater, RCRA hazardous waste, and SPCC planning for regulated manufacturing operations.

Sanitary Design

Safety-focused hygienic design services address zoning, segregation, cleanable finishes, sanitary piping, slope-to-drain details, CIP-ability review, and FDA-aware cGMP manufacturing environments.

Engineering team conducting a pharmaceutical facility safety review

Our Safety Consulting Process

Define Facility Risks And Requirements

Hixson begins by reviewing production goals, cGMP expectations, applicable OSHA standards, hazardous materials, clean utilities, process flows, and existing documentation to establish a focused safety and compliance baseline.

Assess Processes, Utilities, And Work Areas

Perform Hazard And Compliance Reviews

Integrate Safety Into Engineering Deliverables

Support Implementation And Commissioning

Trusted By Leaders

Proven Project Experience

Hixson supports complex regulated facilities for leading pharma, biotech, laboratory, and manufacturing clients.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated technical depth to safety-critical manufacturing environments.

75+ Years

Decades of architecture and engineering experience support safer regulated manufacturing decisions.

Integrated Disciplines

Twenty in-house technical disciplines coordinate safety, compliance, utilities, process, and building systems.

cGMP Expertise

Pharma and biotech teams understand cleanrooms, containment, clean utilities, validation support, and FDA expectations.

Risk Reduction

Specialized hazard reviews help reduce design rework, operational exposure, and compliance gaps.

Meet The Safety Team

Experienced leaders guide complex regulated manufacturing projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Scott McGlamery P.E. professional headshot

Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Derek Wojcikowski professional headshot

Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What are pharmaceutical manufacturing safety consulting services?

Pharmaceutical manufacturing safety consulting services help regulated manufacturers identify, evaluate, and reduce risks in production, cleanroom, utility, material handling, and support areas. At Hixson, this includes OSHA compliance, process hazard analysis, EH&S permitting, combustible dust review, hazardous materials planning, and safety integration within architecture and engineering deliverables.

How does safety consulting support OSHA and cGMP compliance?

When should safety consultants be involved in a pharma facility project?

What is included in a pharmaceutical hazard analysis?

Can Hixson help with combustible dust risks in pharmaceutical operations?

Does Hixson provide EH&S permitting for pharmaceutical facilities?

What deliverables can a safety consulting engagement include?

How does Hixson integrate safety with facility design?

Need Help Evaluating Facility Risk?

Talk with Hixson about your safety, compliance, and engineering priorities.

Recognized Expertise

Awards and Recognition

Great Place to Work certification logo

Great Place to Work

Certified culture supporting long-term technical talent.

Interior Design Rising Giants recognition logo

Rising Giants

Ranked No. 178 by Interior Design magazine.

Top sector firm recognition badge

Top Sector Firm

Recognized across specialized architecture and engineering sectors.

Strengthen Safety Before Your Next Project

Share your facility goals, compliance concerns, or upcoming capital project. Hixson will help identify the right safety consulting and engineering support for your operation.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.