Google Icon

Expert Process Systems Engineering for Pharmaceutical Manufacturing

Hixson helps pharmaceutical and biotech manufacturers translate complex production requirements into reliable, compliant process systems. From URS development and process flow diagrams to clean utilities, automation, P&IDs, HAZOP support, and commissioning, our integrated teams align engineering decisions with cGMP expectations, regulatory milestones, capacity goals, and long-term operational performance.

Pharmaceutical process engineering team reviewing cGMP system plans

Our Process Systems Engineering Services

Integrated process, facility, utility, automation, and compliance support for complex pharmaceutical manufacturing environments.

cGMP Process Engineering

Hixson develops manufacturing processes, process flow diagrams, equipment layouts, utility requirements, P&IDs, specifications, procurement support, and commissioning deliverables for GMP and pharmaceutical production systems.

Pharma Facility Design

Multidisciplinary teams support cGMP spaces from URS definition through construction administration, covering oral solid dose, sterile processing, clean utilities, HVAC, pressurization, and validation-supporting documentation.

Aseptic Processing

Hixson designs sterile fill/finish, vialing, prefilled syringe, ophthalmic, and biologics environments with ISO Class 5 zones, RABS, isolators, SIP, monitoring, and Annex 1 alignment.

Biologics Systems

Engineering support includes upstream bioreactor suites, downstream purification, fill/finish, lyophilization, biosafety containment, cleanroom HVAC, clean utilities, and documentation aligned with FDA, EMA, and PIC/S expectations.

Controls Automation

Hixson helps define, program, integrate, test, and commission automation systems, including URS, FDS, network design, PLC programming, HMI development, FAT, SAT, and startup support.

Process Safety

Process safety services include HAZOP, PHA, LOPA, What-If analyses, OSHA PSM support, EPA RMP support, and hazard review integration with P&ID and process design development.

Engineers coordinating pharmaceutical process startup activities

Our Process Engineering Approach

Define Requirements And Operating Goals

Hixson begins by clarifying the URS, production targets, regulatory expectations, process constraints, cleanroom classifications, utility demands, and lifecycle goals so each engineering decision supports the client’s manufacturing strategy.

Develop Process And Utility Concepts

Engineer Detailed cGMP Deliverables

Integrate Risk And Compliance Reviews

Support Startup And Commissioning

Trusted By Industry

Project Experience

Hixson supports leading manufacturing, science, technology, and regulated facility clients across North America.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated architecture, engineering, and manufacturing expertise to regulated environments.

75+ Years

Founded in 1948, Hixson brings deep regulated facility experience to complex manufacturing projects.

Integrated Disciplines

Twenty in-house technical disciplines coordinate architecture, process, utilities, automation, and compliance together.

cGMP Expertise

Teams understand cleanrooms, clean utilities, validation support, FDA expectations, and regulated production environments.

Project Leadership

Proven management, cost estimating, and construction administration keep multidisciplinary project delivery aligned.

Meet The Engineering Team

Experienced leaders guide integrated pharmaceutical manufacturing solutions.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

Chris Jarc professional headshot

Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

Dave Klenk professional headshot

Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Scott McGlamery P.E. professional headshot

Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Scott Wever professional headshot

Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Derek Wojcikowski professional headshot

Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What does a process engineer do in the pharmaceutical industry?

A pharmaceutical process engineer defines, designs, and optimizes the systems used to manufacture regulated products. Responsibilities can include URS development, process flow diagrams, mass and energy balances, equipment layouts, clean utility requirements, P&IDs, equipment specifications, automation coordination, risk reviews, and commissioning support. The role connects scientific process needs with safe, compliant, repeatable manufacturing operations.

What is process systems engineering for pharmaceutical manufacturing?

How does Hixson support cGMP compliance during design?

Can Hixson support aseptic and sterile manufacturing projects?

What process engineering deliverables are typically provided?

Does Hixson provide controls and automation engineering?

Can process engineering be integrated with facility and utility design?

When should a pharmaceutical manufacturer involve Hixson?

Have A Process Engineering Question?

Talk with Hixson about your pharmaceutical manufacturing challenge.

Recognized & Trusted

Awards and Recognition

Great Place to Work certification logo

Great Place To Work

Certified workplace culture and associate engagement recognition.

Rising Giants recognition badge

Rising Giants

Interior Design magazine ranked Hixson No. 178.

Top firm recognition badge

Top Sector Firm

Recognized across core architecture and engineering sectors.

Start Planning Your Pharmaceutical Manufacturing System

Share your process, facility, utility, automation, or compliance goals with Hixson. Our team will help define the right next step for your project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.