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Expert Alternative Protein Facility Design & Engineering Services

Bring alternative protein products to market with facility design and engineering built for safety, scale, and speed. Hixson integrates process engineering, sanitary design, automation, building systems, and regulatory compliance to help plant-based manufacturers develop greenfield plants, retrofit existing lines, optimize utilities, and prepare facilities for reliable production across North America.

Alternative protein processing facility with engineers reviewing production systems

Our Alternative Protein Facility Design & Engineering Services

Integrated planning, engineering, compliance, and automation support for scalable alternative protein manufacturing facilities.

Plant-Based Design

Facility design for greenfield plants and existing line conversions, covering allergen segregation, formulation, blending, extrusion, forming, cooking, chilling, packaging, dust collection, and humidity control.

Process Engineering

Manufacturing engineering support from mass and energy balance through P&IDs, equipment layouts, utility requirements, FAT/SAT coordination, startup, commissioning, and process optimization.

Sanitary Design

Hygienic facility planning with raw/RTE separation, allergen control, cleanable finishes, slope-to-drain floors, sanitary piping, equipment specification, and food safety coordination.

Controls Automation

Automation strategy, PLC and HMI development, batching and blending controls, packaging line integration, network design, panel design, FAT/SAT, and startup commissioning support.

Master Planning

Long-term facility roadmaps that align capacity expansion, line additions, utility infrastructure, ingredient logistics, warehousing, regulatory needs, and phased capital deployment.

EH&S Compliance

Environmental, health, and safety engineering for permitting, combustible dust compliance, OSHA requirements, hazardous materials, process safety, and facility design risk reduction.

Engineering team reviewing alternative protein facility process layout

Our Integrated Facility Design Process

Define Goals, Products, and Capacity

Hixson begins by aligning business objectives, product formats, SKU strategy, throughput targets, regulatory expectations, and site constraints so the facility concept supports both near-term production and future market growth.

Map Process Flow and Utilities

Engineer Hygienic, Compliant Spaces

Coordinate Equipment and Automation

Support Startup and Commissioning

Trusted By Leaders

Proven Project Results

Hixson supports major food, beverage, science, technology, and workplace clients with complex facility programs.

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings deep technical experience and integrated delivery to complex manufacturing environments.

75+ Years

Food and beverage design experience dating to 1948 supports confident alternative protein decisions.

Integrated Disciplines

Twenty in-house technical disciplines coordinate architecture, engineering, automation, compliance, and delivery.

Sector Expertise

Specialized teams understand plant-based processing, sanitary design, packaging, utilities, and food safety.

Risk Reduction

Proven project methods, compliance knowledge, and commissioning support help reduce costly surprises.

Meet Hixson’s Engineering Leaders

Experienced leaders guide complex facility design from concept to operation.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What are alternative protein facility design and engineering services?

Alternative protein facility design and engineering services plan and specify the buildings, process systems, utilities, automation, sanitation, and compliance infrastructure needed to manufacture plant-based or related protein products. Hixson’s work can include process flow development, equipment layout, sanitary zoning, allergen control, packaging integration, building systems engineering, environmental permitting, and startup support.

Can Hixson design both new facilities and conversions of existing lines?

What production areas are typically included in an alternative protein facility?

How does Hixson address food safety and sanitary design?

Does Hixson help with process equipment selection and layout?

Can automation and controls be included in the facility design?

How early should Hixson be involved in an alternative protein project?

Can sustainability goals be incorporated into the facility plan?

Have a Facility Planning Question?

Talk with Hixson’s integrated engineering team about your project goals.

Certified & Recognized

Awards and Recognition

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Great Place to Work

Certified organization with strong associate culture.

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Rising Giants

Ranked No. 178 by Interior Design.

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Top Sector Firm

Recognized in key specialized industry sectors.

Plan Your Alternative Protein Facility With Confidence

Share your production goals, facility challenges, or expansion plans, and Hixson’s integrated architecture and engineering team will help identify the right next steps.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.