Google Icon

Expert Custom Aeration System Design & Installation

Hixson designs custom aeration systems that help industrial facilities improve wastewater treatment performance, reduce operational risk, and support discharge compliance. With integrated process, mechanical, controls, civil, and environmental engineering expertise, our team develops aeration solutions tailored to your waste stream, treatment objectives, utility infrastructure, and long-term facility needs.

Industrial aeration system at wastewater treatment facility

Our Custom Aeration System Services

Integrated engineering solutions for efficient, compliant aeration across complex industrial wastewater treatment applications.

Aeration Design

Custom aeration concepts, sizing, equipment selection, and utility requirements developed around biological treatment goals, process loads, tank geometry, and long-term operating efficiency.

Wastewater Pretreatment

Pretreatment system engineering for equalization, biological treatment, DAF, sludge handling, and discharge compliance, tailored to high-strength industrial waste streams.

Industry Wastewater

Aeration and treatment strategies for dairy, meat and poultry, beverage, pharmaceutical, biotech, and other process facilities with unique organic, chemical, or sanitary requirements.

Controls Integration

Automation strategies for aeration control, instrumentation, monitoring, alarms, and startup support using Hixson’s in-house controls and commissioning capabilities.

Permitting Support

Environmental permitting and discharge compliance support for POTW, NPDES, stormwater, and related regulatory requirements during new systems, expansions, or upgrades.

Water Reuse

Water balance auditing and reuse integration to connect aeration and wastewater treatment improvements with conservation, recovery, and closed-loop water strategies.

Engineer reviewing aeration system plans

Our Aeration Engineering Process

Assess Waste Streams And Goals

We begin by reviewing wastewater characteristics, production patterns, discharge limits, existing infrastructure, utility availability, and operational goals to define the performance requirements for the aeration system.

Develop Treatment And Aeration Concepts

Engineer Integrated System Details

Support Installation And Commissioning

Optimize Performance Over Time

Trusted By Leaders

Proven Project Outcomes

Hixson supports complex facility projects for leading food, beverage, biotech, and manufacturing organizations.

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings deep industrial engineering knowledge to complex aeration and wastewater challenges.

75+ Years

Founded in 1948, Hixson brings decades of facility engineering experience to wastewater challenges.

Integrated Team

Twenty in-house technical disciplines coordinate aeration, utilities, controls, permitting, and facility impacts.

Sector Expertise

Specialized Food & Beverage, Pharma & Biotech, Laboratory, and Workplace knowledge reduces project risk.

Project Control

In-house project management, cost estimating, and construction administration support predictable delivery.

Meet The Engineering Team

Experienced leaders guide complex facility engineering solutions.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

Chris Jarc professional headshot

Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

Dave Klenk professional headshot

Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Scott McGlamery P.E. professional headshot

Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Scott Wever professional headshot

Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Derek Wojcikowski professional headshot

Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What are the three types of aeration systems?

The three common aeration system types are diffused aeration, mechanical surface aeration, and hybrid or aspirating aeration. Diffused systems use blowers and submerged diffusers to transfer oxygen. Mechanical systems agitate the wastewater surface. Hybrid systems combine mixing and oxygen transfer approaches. The right choice depends on tank design, wastewater strength, energy goals, maintenance access, and treatment requirements.

What is the most efficient method of aeration?

How is a custom aeration system designed?

Can aeration systems be added to an existing treatment facility?

What industries need industrial aeration system engineering?

Does Hixson support controls and automation for aeration systems?

What affects the cost of an aeration system project?

Can aeration design support water reuse or conservation goals?

Still Have Aeration Questions?

Talk with Hixson’s engineers about your wastewater treatment goals.

Certified & Recognized

Awards and Recognition

Great Place to Work certification badge

Great Place To Work

Certified workplace culture and employee experience recognition.

Rising Giants recognition badge

Rising Giants

Ranked No. 178 by Interior Design magazine.

Top sector firm recognition badge

Top Sector Firm

Recognized across core architecture and engineering sectors.

Plan Your Custom Aeration System

Share your wastewater treatment goals, facility constraints, and project timeline. Hixson’s integrated engineering team can help evaluate options, define scope, and support your next step.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.