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Dairy Plant Engineering Greenfield & Expansion

Plan, design, and deliver dairy facilities with a fully integrated team that understands processing, utilities, automation, and compliance. Hixson supports both new greenfield plants and complex expansions, helping dairy manufacturers reduce project risk, improve throughput, and move from concept to startup with greater confidence across North America.

Engineers reviewing a dairy plant design

Our Dairy Plant Engineering Services

Integrated planning, design, and engineering services for dairy greenfield builds, plant upgrades, and production expansion projects.

Master Planning

Develop long-range facility strategies that align production goals, site constraints, utilities, and phased capital investments for dairy plant growth.

Process Engineering

Design dairy processing systems, equipment layouts, utility requirements, P&IDs, CIP integration, and startup support for efficient, sanitary operations.

Controls Automation

Implement controls, HMI, PLC programming, batching integration, testing, and commissioning to improve visibility, consistency, and plant performance.

Industrial Refrigeration

Engineer refrigeration systems that support dairy processing, cold storage, and temperature-sensitive production environments with dependable performance.

Industrial Wastewater

Plan wastewater solutions that help dairy facilities manage process discharge, support environmental goals, and coordinate with broader plant infrastructure.

EH&S Permitting

Address environmental, health, safety, and permitting requirements early to reduce delays and support smoother project execution.

Dairy plant engineering process meeting

Our Dairy Facility Delivery Process

Define Business and Production Goals

We begin by clarifying capacity targets, product mix, operational priorities, and capital objectives. This early alignment helps shape the right strategy for either a new dairy plant or a phased expansion without disrupting existing production.

Plan Site and Facility Framework

Engineer Process and Support Systems

Coordinate Design and Procurement

Support Startup and Commissioning

Trusted Industry Partner

Success Stories

See how integrated engineering helps manufacturers deliver complex facility projects with greater clarity and control.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg
The Hixson Difference

Why Choose Hixson?

Hixson brings specialized engineering depth and integrated delivery to complex dairy facility projects.

Deep Experience

Founded in 1948, Hixson brings decades of Food & Beverage engineering knowledge to dairy projects.

Integrated Team

Twenty in-house technical disciplines streamline coordination across process, architecture, utilities, and automation.

Project Control

Proven project management methods help North American dairy clients reduce risk and maintain momentum.

Trusted Culture

Great Place to Work certified with long-tenured teams that support consistent execution and collaboration.

Meet The Hixson Team

Experienced specialists guiding complex dairy facility projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is a dairy engineer?

A dairy engineer specializes in planning and designing facilities, systems, and processes used to manufacture dairy products. Their work can include process flow development, sanitary equipment layout, CIP integration, refrigeration, utilities, wastewater coordination, automation, and startup support. On greenfield and expansion projects, dairy engineers help align production goals, food safety requirements, and facility performance from concept through commissioning.

What does GEA process engineering do?

What services are included in dairy plant engineering for greenfield and expansion projects?

Can Hixson support both new dairy plants and expansions to existing facilities?

How does automation improve dairy plant performance?

Why are refrigeration and wastewater important in dairy facility design?

How early should engineering begin on a dairy expansion project?

What makes an integrated architecture and engineering firm valuable for dairy projects?

Still Have Questions About Dairy Engineering?

Talk with Hixson about your facility goals and project scope.

Service Areas Covered

Hixson supports dairy plant engineering projects for manufacturers across North America with integrated planning and technical expertise.

North America

Service Area

Mon-Fri 7:30-5:30

Business Hours

4.5★ GBP

Client Rating

Planning a Dairy Project in Your Region?

Confirm coverage and discuss your facility requirements with Hixson.

Certified & Recognized

Awards and Recognition

Great Place to Work certification logo

Great Place to Work

Certified workplace culture and team stability.

Interior Design Rising Giants recognition badge

Rising Giant 178

Interior Design magazine industry recognition.

Industry recognition certification badge

Sector Recognition

Recognized across core industry sectors.

Start Planning Your Dairy Facility

Share your greenfield or expansion goals, and Hixson's team will help outline the right engineering approach for your project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.