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Food & Beverage Processing Automation Consulting

Modernize production with automation consulting built for complex food and beverage operations. Hixson helps processors define requirements, select platforms, integrate controls, and commission reliable systems that improve throughput, traceability, sanitation, and compliance. From batching and thermal processing to packaging and utilities, our teams connect process knowledge with practical automation execution.

Food and beverage automation control room

Our Processing Automation Services

Integrated automation, controls, and process engineering support for high-performing food and beverage manufacturing systems.

Controls Automation

Define, design, program, and commission automation systems using platforms such as Rockwell Automation, AVEVA System Platform, Wonderware, and Ignition for food, beverage, and GMP operations.

Process Engineering

Translate production goals into process flows, P&IDs, equipment layouts, utility requirements, and automation-ready deliverables for batching, blending, thermal processing, filling, and material handling.

Packaging Integration

Improve line performance with filling, bottling, packaging, conveyance, check weighing, metal detection, case packing, palletizing, and controls integration focused on OEE and reliability.

CIP Systems

Engineer Clean-in-Place systems with skid sizing, chemical handling, cycle development, process P&ID integration, automation controls, and validation documentation for sanitary manufacturing environments.

Thermal Processing

Support automated time-temperature compliance for HTST, UHT, retort, cooking, blanching, and aseptic systems with controls, instrumentation, utility integration, and regulatory documentation.

Sanitary Design

Coordinate hygienic zoning, cleanable finishes, sanitary piping, CIP-ability, allergen segregation, and food safety requirements with automation and process engineering decisions.

Automation engineers commissioning processing equipment

Our Automation Consulting Process

Assess Operations and Business Case

Hixson begins by understanding production goals, current process limitations, labor requirements, data needs, sanitation constraints, and capital priorities. The team develops a practical business case that connects automation investments to measurable operating value.

Define Requirements and System Architecture

Engineer Integrated Process Deliverables

Support FAT, SAT, and Commissioning

Optimize Performance After Startup

Trusted By Leaders

Proven Project Experience

Hixson supports complex facilities for recognized food, beverage, science, and manufacturing clients.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated engineering depth to automation decisions that affect production, safety, and compliance.

Deep Experience

Founded in 1948, Hixson brings 75+ years of specialized manufacturing knowledge.

Integrated Teams

Twenty in-house technical disciplines coordinate automation with process, electrical, mechanical, and sanitary design.

Platform Expertise

Controls teams support Rockwell, AVEVA, Wonderware, and Ignition automation environments.

Risk Reduction

Structured project management, FAT/SAT support, and commissioning help reduce startup and compliance risks.

Meet The Automation Team

Experienced leaders guide process, controls, and engineering delivery.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is food and beverage processing automation consulting?

Food and beverage processing automation consulting helps manufacturers plan, specify, integrate, and commission control systems that run production reliably. Hixson supports requirements definition, PLC and HMI strategy, process coordination, network design, FAT/SAT, startup, and commissioning for applications such as batching, blending, thermal processing, CIP, packaging lines, utilities, and material handling.

Which automation platforms does Hixson support?

Can automation consulting improve existing processing lines?

How does Hixson support food safety and sanitary design?

What types of food and beverage applications can be automated?

What deliverables are included in an automation consulting project?

Does Hixson help with startup and commissioning?

How early should we involve automation consultants?

Still Have Automation Questions?

Talk with Hixson about your processing and controls goals.

Certified & Recognized

Awards and Recognition

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Great Place to Work

Certified organization with strong workplace culture.

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Rising Giants

Ranked No. 178 by Interior Design magazine.

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Top Sector Firm

Recognized in core architecture and engineering sectors.

Plan Smarter Processing Automation

Share your production goals, facility challenges, or controls modernization needs. Hixson will help define the right next step for your automation project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.