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Food Safety Engineering: Designing Resilient Systems

Build safer, more resilient food manufacturing systems with Hixson’s integrated architecture and engineering expertise. From hygienic zoning and CIP design to controls, hazard analysis, and regulatory alignment, our teams help food and beverage processors reduce contamination risk, improve operational reliability, and design facilities prepared for changing products, standards, and production demands.

Food safety engineer reviewing sanitary facility design

Our Food Safety Engineering Services

Integrated engineering services that strengthen sanitation, segregation, process control, compliance, and facility resilience.

Hygienic Design

Facility and equipment design aligned with recognized sanitary standards, including hygienic zoning, raw/RTE segregation, allergen separation, cleanable finishes, slope-to-drain floors, and coordinated HACCP support.

CIP Systems

Clean-in-Place and sanitation system engineering covering skid sizing, chemical storage, spray device selection, cycle development, automation integration, drainage, and validation-ready documentation.

Process Engineering

Manufacturing process design for food and beverage operations, including process flows, P&IDs, equipment layouts, utility requirements, FAT/SAT support, startup, and commissioning coordination.

Thermal Processing

Engineering for pasteurization, retort, HTST, UHT, continuous cooking, and aseptic systems, with controls and documentation supporting time-temperature compliance and regulatory expectations.

Hazard Analysis

Process safety and hazard analysis for facilities handling ammonia, combustible dust, flammable liquids, cryogenic gases, and other risks that can affect operations and personnel safety.

Controls Automation

Automation engineering for batching, blending, CIP, thermal processing, packaging, utilities, PLC/HMI systems, FAT/SAT, startup, and process data visibility.

Engineering team planning food safety systems

Our Food Safety Engineering Process

Assess Risk And Operating Goals

Hixson begins by understanding products, process flows, sanitation expectations, throughput, utilities, and regulatory drivers. The team identifies food safety risks, operational constraints, and resilience goals before design solutions are developed.

Define Hygienic Zones And Flows

Engineer Systems And Controls

Validate, Commission, And Support Startup

Trusted By Leaders

Proven Project Experience

Hixson supports major food and beverage clients with complex, compliance-driven facility projects.

"Love it."

Zachary Waas
Zachary Waas
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated technical depth to complex food safety and facility resilience challenges.

75+ Years

Food and beverage design experience dating back to the firm’s founding in 1948.

Integrated Teams

Twenty in-house technical disciplines coordinate architecture, engineering, controls, and compliance.

Sector Expertise

Specialized teams understand bakery, dairy, meat, beverages, prepared foods, snacks, and more.

Risk Reduction

Sanitary design, hazard analysis, and commissioning support reduce operational and compliance risk.

Meet The Engineering Team

Experienced leaders guide complex food facility programs.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What does a food safety engineer do?

A food safety engineer designs facility, process, utility, sanitation, and control systems that reduce contamination risk and support compliant production. Their work can include hygienic zoning, equipment layout, CIP design, thermal process integration, drainage, airflow, allergen segregation, and hazard analysis. At Hixson, these responsibilities are coordinated across process, architecture, mechanical, electrical, plumbing, controls, and compliance disciplines.

What are the 5 C's of food safety?

How does engineering improve food safety resilience?

Which food safety standards can facility design support?

Can existing food plants be upgraded for better safety?

What role does CIP play in food safety engineering?

How are controls and automation used in food safety?

When should food safety engineering be involved in a project?

Still Have Food Safety Questions?

Connect with Hixson’s engineering team to discuss your facility goals.

Service Across North America

Hixson supports complex food and beverage facility projects for clients throughout North America.

North America

Service Area

75+ Years

Experience

20 In-House

Disciplines

Planning A Facility Project?

Ask Hixson how our integrated teams can support your site.

Certified & Recognized

Awards and Recognition

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Great Place To Work

Certified culture supporting long-term engineering talent.

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Rising Giants

Ranked No. 178 by Interior Design magazine.

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Top Sector Firm

Recognized across core architecture and engineering sectors.

Design Safer, More Resilient Food Systems

Share your facility goals, process challenges, or expansion plans with Hixson. Our team can help evaluate next steps for sanitary design, process engineering, controls, and compliance-focused improvements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.