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Expert Process Automation & Control Engineering Solutions

Hixson helps manufacturers plan, specify, integrate, and commission reliable automation and control systems that improve throughput, consistency, safety, and visibility. From PLC programming and HMI development to network design, FAT/SAT, and startup support, our integrated engineering teams align controls strategy with process requirements, regulatory expectations, and long-term operational goals.

Engineer monitoring industrial automation controls

Our Process Automation & Control Engineering Solutions Services

Integrated controls, process, line, and commissioning services designed for complex manufacturing and GMP operations.

Controls Integration

Hixson helps clients select and implement controls solutions using Rockwell Automation, AVEVA Wonderware, ArchestrA, and Ignition platforms, aligning automation architecture with plant operations and project requirements.

PLC/HMI Development

Our teams provide PLC programming, HMI development, electrical control design, and panel coordination to improve operator visibility, system reliability, and process control consistency.

Process Engineering

Process and manufacturing engineers translate operating requirements into PFDs, P&IDs, equipment layouts, utility requirements, and control-ready specifications for food, beverage, and GMP projects.

Line Integration

Hixson supports filling, bottling, packaging, material handling, and warehouse system integration, including line balancing, OEE optimization, equipment coordination, and controls connectivity.

CIP Automation

Clean-in-Place systems are integrated with process P&IDs, cycle development, sanitation requirements, chemical supply, utilities, and validation documentation for hygienic operations.

Startup Commissioning

From FAT and SAT through startup and commissioning, Hixson coordinates automation testing, field verification, operator readiness, and system turnover for dependable production launch.

Automation engineers testing control systems

Our Controls Engineering Process

Define Requirements and Business Case

We begin with operational goals, production constraints, regulatory expectations, and existing automation assets. The team develops front-end definition, user requirements, and functional direction so controls decisions support both project scope and long-term plant performance.

Develop Architecture and Specifications

Program, Configure, and Integrate Systems

Test Through FAT and SAT

Commission and Support Startup

Trusted By Industry

Proven Project Experience

Hixson supports complex manufacturing projects for leading food, beverage, pharma, biotech, and workplace clients.

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis

"Very cool place with nice employees."

RaiderGreg
RaiderGreg

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated engineering depth to complex automation and manufacturing challenges.

75+ Years

Decades of specialized engineering experience support disciplined decisions for complex manufacturing environments.

Integrated Teams

Twenty in-house technical disciplines coordinate controls, process, electrical, mechanical, and facility design.

Platform Expertise

Experience includes Rockwell, AVEVA Wonderware, ArchestrA, and Ignition automation environments.

Startup Focus

FAT, SAT, commissioning, and startup support help reduce risk during production launch.

Meet The Engineering Team

Experienced leaders guide automation, process, and integrated engineering work.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is process control and automation engineering?

Process control and automation engineering applies instrumentation, control logic, software, networks, and operator interfaces to manage industrial processes safely and consistently. In manufacturing, this can include PLC programming, HMI design, batching controls, thermal processing, CIP systems, packaging line integration, utilities, alarms, interlocks, and data collection that help operators run equipment reliably.

What does an automation and control engineer do?

Which automation platforms does Hixson support?

Can Hixson integrate automation with existing plant systems?

What industries use Hixson’s automation engineering services?

What deliverables are included in a controls project?

How do FAT and SAT reduce automation project risk?

How early should controls engineers be involved?

Still Have Controls Questions?

Talk with Hixson’s automation engineers about your project needs.

Certified & Recognized

Awards and Recognition

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Great Place to Work

Certified organization with strong workplace culture.

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Rising Giants

Ranked No. 178 by Interior Design.

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Top Sector Firm

Recognized in core architecture and engineering sectors.

Plan Your Automation Project With Confidence

Share your process, controls, or commissioning challenge and Hixson’s integrated engineering team will help define practical next steps.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.