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Expert Manufacturing Facilities Location Planning & Design

Plan your next manufacturing investment with integrated location strategy, site evaluation, master planning, and facility design from Hixson. Our architecture and engineering teams help manufacturers align logistics, utilities, capacity, regulatory requirements, sustainability goals, and long-term growth before capital is committed, reducing risk and improving project outcomes from concept through implementation.

Manufacturing facility planning team reviewing site plans

Our Manufacturing Facilities Location Planning & Design Services

Integrated planning, engineering, and design services for manufacturing investments from site strategy through facility execution.

Site Selection

Evaluate potential manufacturing locations using operational, logistical, regulatory, utility, labor, incentive, environmental, zoning, and proximity criteria before committing capital to a new facility.

Master Planning

Define a long-term roadmap for facility growth, including process capacity, site circulation, utility infrastructure, logistics, regulatory needs, and phased capital deployment.

Strategic Consulting

Assess portfolios, benchmark operations, evaluate capacity utilization, improve efficiency, and guide capital deployment decisions across food, beverage, pharma, biotech, workplace, and laboratory environments.

Manufacturing Engineering

Translate production requirements into process flows, equipment layouts, utility demands, P&IDs, procurement support, startup planning, commissioning, and validated manufacturing deliverables.

Building Systems

Coordinate mechanical, electrical, plumbing, fire protection, structural, and civil engineering systems to support process loads, sanitation requirements, safety, and code compliance.

EH&S Compliance

Address environmental permitting, hazardous materials, combustible dust, OSHA safety, process safety management, stormwater, wastewater, and air compliance during planning and design.

Engineers coordinating a manufacturing facility layout

Our Integrated Planning Process

Define Business and Production Goals

Hixson begins by clarifying capacity targets, product mix, speed-to-market expectations, regulatory drivers, labor needs, logistics requirements, sustainability objectives, and capital constraints so the location and facility strategy supports the business case.

Evaluate Sites and Infrastructure

Develop Master Plan Scenarios

Integrate Engineering and Compliance

Support Execution and Commissioning

Proven Project Experience

Client Success

Trusted by leading manufacturers for complex facility planning, engineering, design, and execution support.

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Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson combines strategic planning with integrated architecture and engineering expertise.

75+ Years

Founded in 1948, Hixson brings decades of manufacturing planning and design experience.

Integrated Team

Twenty in-house technical disciplines collaborate daily to reduce coordination gaps and project risk.

Sector Expertise

Specialized knowledge supports Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients.

Single Source

Planning, engineering, cost estimating, project management, and construction administration stay aligned.

Meet The Planning Team

Experienced leaders guide complex manufacturing facility decisions.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What is the layout of a manufacturing facility?

A manufacturing facility layout is the planned arrangement of production areas, equipment, utilities, material flow, employee pathways, storage, packaging, shipping, maintenance, and support spaces. A strong layout reduces unnecessary movement, improves safety, supports sanitation or cGMP requirements, allows efficient utilities routing, and leaves room for future expansion without disrupting operations.

What is facility planning in operations management?

How does Hixson support manufacturing site selection?

When should master planning begin for a manufacturing facility?

What industries does Hixson serve for manufacturing facility planning?

What information is needed to start a facility planning project?

Can Hixson help with regulatory and permitting requirements?

Does Hixson provide design after planning is complete?

Still Planning Your Next Facility?

Talk with Hixson about site, capacity, and design decisions.

Recognized Expertise

Awards and Recognition

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Great Place to Work

Certified culture supporting long-term associate expertise.

Interior Design Rising Giants recognition logo

Rising Giants

Ranked No. 178 by Interior Design magazine.

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Top Sector Firm

Recognized in core architecture and engineering sectors.

Plan Your Manufacturing Facility With Confidence

Share your goals, constraints, and timeline. Hixson will help clarify the right next steps for location planning, master planning, engineering, and facility design.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.