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Expert Industrial Manufacturing Consulting Services

Hixson helps manufacturers plan, optimize, and execute complex facility and process improvements with integrated architecture, engineering, automation, sustainability, and compliance expertise. Backed by 75+ years of experience and 20 in-house technical disciplines, our consulting teams help reduce risk, improve operational performance, and align capital investments with long-term business goals.

Industrial manufacturing consultants reviewing a plant layout

Our Industrial Manufacturing Consulting Services

Integrated consulting, engineering, planning, automation, sustainability, and compliance services for complex manufacturing environments.

Facility Consulting

Evaluate manufacturing assets, benchmark performance, analyze capacity utilization, and prioritize capital projects with recommendations tailored to operational efficiency, risk reduction, and long-term facility value.

Master Planning

Develop long-term physical and operational roadmaps for campuses and facilities, including process expansion, utilities, logistics, regulatory requirements, and phased capital deployment.

Site Selection

Compare potential facility locations using criteria such as utilities, transportation access, labor markets, tax incentives, zoning, environmental constraints, and proximity to customers or suppliers.

Manufacturing Engineering

Translate production needs into process flows, equipment layouts, utility requirements, P&IDs, procurement support, commissioning plans, and scalable manufacturing solutions.

Controls Automation

Design, implement, and commission control systems that improve line performance, integrate new and existing assets, and support reliable manufacturing operations.

EH&S Compliance

Address air, water, stormwater, hazardous materials, combustible dust, OSHA safety, and process safety requirements during design rather than as costly retrofits.

Engineering team planning a manufacturing improvement project

Our Manufacturing Consulting Process

Define Goals and Constraints

Hixson begins by aligning stakeholders around business objectives, production requirements, site limitations, regulatory drivers, schedule priorities, and capital expectations so the consulting effort supports measurable manufacturing outcomes.

Assess Facilities and Operations

Develop Strategic Recommendations

Integrate Engineering Solutions

Support Execution and Startup

Trusted By Leaders

Client Success

Hixson has supported major facilities for recognized clients including Maple Leaf Foods, Milo’s Tea Company, and Samuel Adams.

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated technical depth to complex industrial manufacturing decisions.

75+ Years

Founded in 1948, Hixson brings decades of specialized industrial facility expertise.

Integrated Disciplines

Twenty in-house technical disciplines coordinate architecture, engineering, controls, compliance, and design.

Sector Expertise

Focused knowledge across Food & Beverage, Science & Technology, Laboratory, and Workplace projects.

Client Partnership

Strategic teams act as an extension of client organizations throughout complex capital projects.

Meet The Consulting Team

Experienced leaders guide manufacturing strategy, engineering, and execution.

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John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What does a manufacturing consultant do?

A manufacturing consultant evaluates how facilities, equipment, utilities, people, and processes support production goals. For industrial clients, Hixson may assess capacity, process flow, automation, regulatory compliance, safety, sustainability, and capital project priorities, then translate findings into practical recommendations, engineering deliverables, and implementation support.

What industries does Hixson support with manufacturing consulting?

Can Hixson help with both strategy and detailed engineering?

When should a manufacturer hire a consulting team?

Does manufacturing consulting include automation recommendations?

How does Hixson approach regulatory and safety requirements?

Can Hixson support sustainability and net-zero goals?

What makes Hixson different from a single-discipline consultant?

Have More Manufacturing Questions?

Connect with Hixson to discuss your facility and operations goals.

Recognized & Trusted

Awards and Recognition

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Great Place to Work

Certified culture supporting long-term expert teams.

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Rising Giants

Interior Design ranking at No. 178.

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Top Firm Recognition

Recognized across key specialized sectors.

Plan Your Next Manufacturing Investment

Share your facility, process, compliance, or capital planning challenge, and Hixson will help identify the right consulting path forward.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.