Google Icon

Expert Pharmaceutical Dust Hazard Compliance Services

Protect people, products, and operations with Hixson’s pharmaceutical dust hazard compliance services. Our integrated architecture and engineering teams help cGMP manufacturers identify combustible dust risks, align with NFPA and OSHA expectations, and implement practical facility, process, ventilation, and explosion protection solutions that support safe production without compromising quality or regulatory readiness.

Pharmaceutical dust hazard compliance engineering review

Our Pharmaceutical Dust Hazard Compliance Services

Integrated engineering and compliance support for combustible dust risks in pharmaceutical and cGMP manufacturing environments.

Dust Hazard Analysis

Hixson performs combustible dust hazard analysis aligned with NFPA 652 and NFPA 654, helping pharmaceutical teams identify ignition sources, dust accumulation risks, deflagration hazards, and practical mitigation priorities.

Explosion Protection

Engineering teams design and specify explosion venting, suppression, isolation, dust collection, and material handling safeguards that reduce combustible dust risk while supporting process continuity and cGMP facility requirements.

EH&S Compliance

Hixson integrates combustible dust, hazardous materials, environmental permitting, OSHA workplace safety, and process safety considerations into facility design so compliance is addressed early instead of retrofitted later.

Hazard Analysis

Process Safety Management and hazard analysis services include HAZOP, LOPA, PHA, What-If/Checklist studies, OSHA 1910.119 program support, and risk evaluations for dusts, flammables, and hazardous materials.

cGMP Facility Design

Hixson’s pharma and biotech design teams coordinate dust compliance with controlled environments, HVAC, pressurization, clean utilities, finishes, material flow, and documentation supporting validation and regulatory expectations.

Process Engineering

Process and manufacturing engineers develop layouts, P&IDs, equipment specifications, utility requirements, and startup support for powder handling systems, helping translate compliance findings into buildable engineering solutions.

Combustible dust compliance process review

Our Dust Compliance Process

Define Materials, Processes, and Risks

Hixson begins by reviewing pharmaceutical powders, handling steps, equipment, room classifications, dust collection systems, and operating practices to understand where combustible dust hazards may exist across the facility.

Perform NFPA-Aligned Hazard Analysis

Develop Practical Mitigation Strategies

Engineer Integrated Facility Solutions

Support Documentation and Implementation

Trusted By Industry

Proven Project Experience

Hixson supports leading manufacturers with complex facility, safety, compliance, and engineering challenges across North America.

"Love it."

Zachary Waas
Zachary Waas
The Hixson Difference

Why Choose Hixson?

Hixson brings integrated engineering depth to complex pharmaceutical dust compliance challenges.

75+ Years

Founded in 1948, Hixson brings decades of specialized facility engineering experience.

Integrated Disciplines

Twenty in-house technical disciplines coordinate dust compliance, process design, and facility systems.

cGMP Expertise

Teams understand pharmaceutical environments, validation expectations, controlled spaces, and regulatory design implications.

Risk Reduction

Specialized hazard analysis helps clients reduce operational, safety, and capital project risks.

Meet The Engineering Team

Experienced leaders guide complex compliance and facility projects.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Craig Cheevers professional headshot

Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Warren Green P.E. professional headshot

Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Steve Guyer P.E. professional headshot

Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

Chris Jarc professional headshot

Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

Dave Klenk professional headshot

Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Kyle McAllister professional headshot

Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Scott McGlamery P.E. professional headshot

Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Scott Wever professional headshot

Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Derek Wojcikowski professional headshot

Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What are pharmaceutical dust hazard compliance services?

Pharmaceutical dust hazard compliance services help manufacturers identify, evaluate, and control combustible dust risks created by powders, APIs, excipients, blending, milling, drying, conveying, and packaging operations. Services typically include dust hazard analysis, NFPA and OSHA compliance review, explosion protection design, dust collection assessment, hazardous area considerations, and engineering recommendations that can be integrated into cGMP facilities.

Is a dust hazard analysis required for pharmaceutical facilities?

Which standards apply to pharmaceutical combustible dust compliance?

What does Hixson review during a dust hazard analysis?

Can dust compliance upgrades be added to an existing facility?

How does dust hazard compliance affect cGMP facility design?

What deliverables are included in a dust compliance project?

Why work with Hixson for pharmaceutical dust compliance?

Still Have Dust Compliance Questions?

Talk with Hixson’s engineering team about your facility risks.

Certified & Recognized

Awards and Recognition

Great Place to Work certification

Great Place to Work

Certified organization with strong workplace culture.

Rising Giants recognition

Rising Giants

Ranked No. 178 by Interior Design.

Top sector firm recognition

Top Sector Firm

Recognized in core industry sectors.

Plan Safer Pharmaceutical Powder Operations

Share your facility, process, or compliance challenge with Hixson. Our team can help evaluate dust hazards, identify next steps, and coordinate engineering solutions that support safety, compliance, and cGMP performance.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.