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Manufacturing Energy Efficiency Consulting Services

Improve plant performance, reduce resource consumption, and advance corporate sustainability goals with Hixson’s manufacturing energy efficiency consulting services. Backed by integrated architecture, engineering, process, controls, and sustainability expertise, Hixson helps manufacturers identify high-impact energy, water, emissions, and facility improvements—then translate recommendations into practical, buildable projects that support resilience, compliance, ROI, and long-term operational value.

Engineers reviewing energy efficiency plans in a manufacturing facility

Our Manufacturing Energy Efficiency Consulting Services

Integrated consulting and engineering solutions that reduce energy use, emissions, water demand, and facility operating risk.

Sustainability Consulting

Hixson helps manufacturers align sustainability goals with practical facility improvements, integrating energy, water, compliance, ROI, and resilience strategies into operating environments and capital project planning.

GHG Reduction

Consulting and engineering support targets Scope 1 process and combustion emissions, Scope 2 purchased energy, electrification, refrigerant management, energy retrofits, and corporate net-zero roadmaps.

Net Zero Design

Hixson designs net-zero manufacturing facilities and retrofits, incorporating onsite renewable generation, process heat electrification, energy recovery, envelope optimization, HVAC performance, and ESG alignment.

Water Conservation

Water reuse and conservation engineering identifies savings through water balance audits, condensate recovery, CIP reuse, cooling tower optimization, RO concentrate recovery, and closed-loop system integration.

LEED Consulting

LEED Accredited Professionals support sustainable building strategies, energy and water audits, sustainable materials, indoor environmental quality, daylighting analysis, registration, certification, and documentation.

Process Optimization

Process and manufacturing engineering teams develop mass and energy balances, utility requirements, process flow diagrams, equipment layouts, automation integration, startup support, and efficiency-driven project deliverables.

Manufacturing energy audit and engineering planning session

Our Energy Efficiency Consulting Process

Assess Facility Operations And Goals

Hixson begins by reviewing production requirements, utility systems, sustainability targets, compliance drivers, and capital constraints to understand how energy, water, emissions, and operational performance intersect across the facility.

Analyze Energy And Resource Use

Prioritize High-Impact Opportunities

Engineer Buildable Solutions

Support Implementation And Performance

Trusted By Industry

Proven Project Experience

Hixson supports leading manufacturers with integrated solutions for complex facilities, utilities, processes, and sustainability goals.

"Love it."

Zachary Waas
Zachary Waas

"Great Group of people. Thank You for supporting Special Olympics!"

Rebekah Travis
Rebekah Travis
The Hixson Difference

Why Choose Hixson?

Hixson brings deep manufacturing knowledge and integrated technical execution to energy efficiency strategy.

75+ Years

Decades of specialized facility experience inform practical, low-risk efficiency recommendations for manufacturers.

Integrated Disciplines

Twenty in-house technical disciplines coordinate architecture, engineering, process, controls, and sustainability execution.

Manufacturing Focus

Expertise spans Food & Beverage, Pharma & Biotech, Science & Technology, laboratories, and workplace facilities.

Project Execution

Proven project management, cost estimating, and construction administration help recommendations become completed improvements.

Meet The Hixson Team

Experienced leaders guide integrated consulting and engineering delivery.

John Brockmeier P.E. professional headshot

John Brockmeier P.E.

Manager, Plumbing Systems & Fire Protection Engineering

John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

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Craig Cheevers

Manager, Controls & Automation Engineering

As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

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Warren Green, P.E.

Manager, Process Engineering

Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

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Steve Guyer, P.E.

Manager, Civil Engineering

In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

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Chris Jarc, P.E., PMP, LEED AP

Vice President & Director, Project Management Services

Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

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Dave Klenk

Manager, Mechanical Engineering

Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

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Kyle McAllister

Manager, Electrical Engineering

Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

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Scott McGlamery, P.E.

Senior Vice President, and Director, Mechanical & Electrical Engineering

Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

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Scott Wever

Manager, Manufacturing Engineering

In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

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Derek Wojcikowski

Director of Architecture

Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.

Frequently Asked Questions

What does an energy efficiency consultant do?

An energy efficiency consultant evaluates how a facility uses energy, water, utilities, and process systems, then identifies opportunities to reduce consumption, cost, waste, and emissions. For manufacturers, this can include analyzing HVAC, refrigeration, steam, compressed air, process heat, controls, water reuse, building systems, and equipment layouts, then prioritizing improvements that are technically feasible and financially sound.

How can energy efficiency consulting benefit manufacturing facilities?

What types of systems are reviewed during an energy efficiency assessment?

Can energy efficiency consulting support net-zero manufacturing goals?

Do you provide engineering implementation after the consulting phase?

How are energy-saving opportunities prioritized?

Which industries does Hixson support with efficiency consulting?

Can consulting include water reuse and conservation strategies?

Still Have Efficiency Questions?

Connect with Hixson’s engineering team to discuss your facility goals.

Recognized Expertise

Awards and Recognition

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Great Place To Work

Certified culture supporting long-term technical excellence.

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Rising Giants

Ranked No. 178 by Interior Design magazine.

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Top Firm Recognition

Recognized in core specialized industry sectors.

Plan A More Efficient Manufacturing Facility

Share your facility goals, sustainability targets, or operational challenges, and Hixson’s team will help identify the right next step.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.